Atec

Atec HC Series

CHARACTERISTICS:
• Microcomputer controller provides accuracy, precision, stability and fast reaction. System memory can store up to 120 sets of molding parameters. Auto diagnostic monitor system can detect malfunction immediately to shorter the troubleshooting time.
• Microcomputer control system provide 4-step injection control with adjustable pressure/speed and 3-step holding pressure to meet most complicated moulding requirements.
• Full-automatic mould thickness adjustment provides easy and accuracy operation.
• Special toggle design of the toggle has smooth and stable movement. Low-pressure protection device is utilized to prevent unintended damage of the mould. Toggle pins equipped with alloy bushings and auto lubrication device provide excellent lubrication efficiency and extend the machine life.
• Shorter machines make the room can be used with good flexibility. The toggle mechanism has much longer clamping stroke than traditional toggle machines.
• Lumped hydraulic circuit reduces power resumption and noise. Exposed hydraulic circuit makes maintenance easier.
• High L/D rate enhances the mixing of thermoplastic. Optional four-cylinder injection increases injection pressure.
• Depending on customers' requirements, dual circuit system, closed loop on injection unit, accumulator and remote computer controlled are on requested.
• ATEC machine parts are machined by imported Japanese machining equipment, and rigorously inspected by 3D measuring device to ensure superior quality and accuracy.
STANDARD EQUIPMENT:
Injection Unit Clamping Unit
• Cold start protection
• Four injection speed/pressure steps
• PID temperature controlled
• Screw decompression with open nozzle
• Injection carrier with lubrication free slideway
• Three holding pressure steps
• Five mold closing speed/pressure steps
• Four mold opening speed/pressure steps
• Low-pressure mold protection Hydraulic
safety device
• Electric safety device
• Double side safety guards
• Auto mold-thickness adjustment
• Core pull control
• Air ejection
• 5 points vibrating hydraulic ejector
• Powered safety gate (above HC-450)
• Auto lubrication device

Control System Others
• Storage for 120 sets of processing data
• One week timer for automatic start and heating
• Monitor with power saving function
• Malfunction diagnostic with alarm message
• Real-time cycle display
• Quality control system according to shot weight
• Temperature and injection position cushion display
• Special function on requested
• Energy saving hydraulic system with
dual pump
• Hydraulic system with lumped circuit
• Precise hydraulic proportional valve
• Water distributor
• Vibration absorbing mounts


PRODUCTS' FEATURES:
ATEC control puts you on the fast track to improve injection molding efficiency and accuracy. The powerful controller gives you the latest advances in microcomputer control with a user-friendly interface; the control is built around the operator and integrates many fine features.

HIGH EFFICIENCY HYDRAULIC SYSTEM

 

• Top quality hydraulic parts in the hydraulic system make the machine ideal for long time continuous operations.
• High efficiency hydraulic circuit provides stable motions and quiet running, while greatly reducing power consumption.

SUPPERIOR TOGGLE MECHANISM

• Box type of movable platen decreases deformation and enhances product quality remarkably.
• Front fiitted clamping cylinder which has shortened machine length significantly.
• Superior outward bending toggle for stable mould opening and closing with fast speed and bigger opening stroke.

HIGH ANTI-CORROSION AND ANTI-WEAR BIMETALLIC BARREL (Optional)

• Bimetallic barrel suits the materials with properties of corrosion and wear.
• It extends the operation life of the barrels.

BUILT-IN LUBRICATION APERTURES

• Free outside piping and easy to be maintained

STRUCTURE OF MOLD FIXING

• O slack increases the strength of platen instead of slack easy to fix mold and protect slack from damage. (Below HC-450)
Patented in USA, Germany, Japan, China...etc.

SEMICIRCLE STRUCTURE OF TOGGLE

• Coaxial machining on those platen, holes of toggle pin and tie bar conducting increase great precision.
• Toggle pins are fixed by screws. It makes assembly easier and faster.
Patented in USA, Germany, Japan, China, Taiwan...etc.

Technical data HC Series
HC 80-160 Platen Dimensions
HC 210-350 Platen Dimensions
HC 410-800 Platen Dimensions
HC 1060-1680 Platen Dimensions

Siųsti užklausą

Atec HC-SE Series

CHARACTERISTICS - HIBRID SERVO SYSTEM

  • It has the same features with all-electric machine that there is power consumption with machine running.
    Power supplies for machine action only without extra power waste so it absolutely reaches energy saving target.
    Hybrid servo system saves energy up to 40% than variable pump and up to 60% than fixed pump system.
  • Available high toque output hydraulic system pump driving with encoders of pressure and RPM feedback running through the operation sequences fully close looped.
  • There is fast response with less than 0.1 second and high repetition precision & linearity less than 0.1%.
  • Alternative air cool hydraulic radiator used for model less and including HC-350SE.
  • Hybridizing and uniting hydraulic-mechanism-electric into mono driving system creating and performing unique stable precision of system pressure close loop control.
    The system reimbursing feature absolute away hydraulic driving varieties from the temperature factor.
    Hydraulic flow close loop control actuating desired machine functions through RPM controlled pump system and limited the hydraulic surge supplying during low speed functioning.
  • Saving Energy & Low Noise Fixed rotation speed output in accordance with actual flow requirement. Very low energy consumption while machine idles.
    Power saving is obvious without vain work. Oil temperature is not getting up and parts life become longer.
STANDARD EQUIPMENT:
Injection Unit Clamping Unit
  • Cold start protection
  • Four injection speed/pressure steps
  • Three holding pressure steps
  • PID temperature controlled
  • Screw decompression with open nozzle
  • Injection carrier with lubrication free slideway
  • Five mold closing speed/pressure steps
  • Four mold opening speed/pressure steps
  • Low-pressure mold protection
  • Hydraulic safety device
  • Electric safety device
  • Double side safety guards
  • Auto mold-thickness adjustment
  • Core pull control
  • Air ejection
  • 5 points vibrating hydraulic ejector
  • Powered safety gate (above HC-450)
  • Auto lubrication device
Control System Others
  • Storage for 120 sets of molding data
  • One week timer for automatic start and heating
  • Monitor with power saving function
  • Malfunction diagnostic with alarm message
  • Real-time cycle display
  • Quality control system according to shot weight
  • Temperature and injection position cushion display
  • Special function on requested
  • Energy saving hydraulic system
  • Hydraulic system with lumped circuit
  • Water distributor
  • Vibration absorbing mounts

PRODUCTS' FEATURES:

ATEC control puts you on the fast track to improve injection molding efficiency and accuracy. The powerful controller gives you the latest advances in microcomputer control with a user-friendly interface; the control is built around the operator and integrates many fine features.

FOUR CYLINDER INJECTION MACHANISM (Optional)

 
  • Provide extra high injection pressure up to 1.3 times that of a double cylinder structure.
  • Excellent for molding varied products.
  • Double hydraulic pump gives flexible output for power savings.

Patented in USA, CHINA, JAPAN, GERMANY and TAIWAN.....etc.

BUILT-IN CIRCULATING LUBRICATION SYSTEM OF TOGGLE

  • Free outside piping and easy to be maintained.
  • Surplus lubricator is recycled with efficiency.
  • Terminal sensor can assure of full lubricator in lubricating circuit.
Patented in TAIWAN, CHINA and USA

QUALITY PROVEN CONTROL CIRCUIT

  • Adapts microcomputer control system for special purpose provides accuracy and stability.
  • Great memory capacity up to 120 sets of molding data.
  • PID temperature control module assures maximum stability and accuracy.
  • Equipped with position transducers precisely satisfy various requirements.
  • Can be expanded online function with a personal computer in order to reach the management of injection molding data for each machine.

HIGH EFFICIENT AND ACCURACY CLOSED LOOP ON INJECTION UNIT (Optional)

  • Fits for extra thick and extra precise product.
  • Closed loop control system with accumulator completes high precision and stable operation while injecting at  very high speed.
  • Accumulator with four-cylinder injection decreases the resistance of oil return in order to increase injecting speed.

EXCLUSIVE LUBRICATION FREE SLIDEWAY

  • The specially designed slideways provide added rigidity and smooth motion for injection unit.
  • Slideway is free of lubrication for convenience.

Taiwan Patent No. 56839

SUPPERIOR TOGGLE MECHANISM

  • Box type of movable platen decreases deformation and enhances product quality remarkably.
  • Front fitted clamping cylinder which has shortened machine length significantly.
  • Superior outward bending toggle for stable mold opening and closing with fast speed and bigger opening stroke.

CHINA patent NO.332021

HIGH ANTI-CORROSION AND ANTI-WEAR BIMETALLIC BARREL (Optional)
  • Bimetallic barrel suits the materials with properties of corrosion and wear.
  • It extends the operation life of the barrels. 
ADJUSTABLE HYDRAULIC BUFFER DEVICE OF MOVABLE PLATEN
  • The weight of mold and movable platen can be distributed over the hydraulic buffer device. It extends machine life.
  • Wear of buffer device dose not influence the precision of machines.
Patented in TAIWAN, CHINA and USA
STRUCTURE OF MOLD FIXING
  • O slack increases the strength of platen instead of T slack easy to fix mold and protect slack from damage. (Below HC-450)

Patented in USA, GERMANY,JAPAN, CHINA...etc. 

SEMICIRCLE STRUCTURE OF TOGGLE
  • Coaxial machining on those platen, holes of toggle pin and tie bar conducting increase great precision.
  • Toggle pins are fixed by screws. It makes assembly easier and faster.

Patented in USA, GERMANY,JAPAN,CHINA,TAIWAN...etc.

Technical data HC-SE Series
HC-SE 80 - 160 Platen Dimensions
HC-SE 210 - 350 Platen Dimensions
HC-SE 410 - 800 Platen Dimensions
HC-SE 1060 - 1680 Platen Dimensions

Siųsti užklausą

Atec DC Series

CHARACTERISTICS

  • Microcomputer controller provides accuracy, precision, stability and fast reaction. System memory can store up to 60 sets of molding parameters. Auto diagnostic monitor system can detect malfunction immediately to shorter the troubleshooting time. 
  • Microcomputer control system provides multi-step injection control with adjustable pressure/speed and multi-step holding pressure to meet most complicated molding requirements. 
  • Special mechanism design of the toggle has smooth and stable movement. Low-pressure protection device is utilized to prevent unintended damage of the mold. Toggle pins and bushings are adopted by special alloy steel, and the auto lubrication system could extend the toggle life greatly. 
  • New generational toggle mechanism possess following characteristic as high strength, good flexibility, length of machine shorter and much longer clamping stroke than traditional toggle machines, and so on. 
  • Lumped hydraulic circuit reduces power lose and noise. Exposed hydraulic circuit makes maintenance easier. 
  • Injection unit adopt patent vertical double injection cylinder mechanism which easy to repair and have good functions. 
  • ATEC machine parts are machined by imported Japanese machining equipment, and rigorously inspected by 3D measuring device to ensure superior quality and accuracy. 
  • Through 30-years improvement and upgrade,specification,construction strength and functions absolutely satisfy customers' requirement.
PRODUCTS' FEATURES:

The Mechanisms are full of function of variety. Complete microcomputer control system, smooth and reliable hydraulic system, absolutely suitable for various dual color mold. Productive procedure could be achieved precise, accurate, stable, and high-speed standard.

EASY OPERATIONAL AND CLEAR CRT OPERATION PANEL

 
  • Dust-protective touch button makes interface between operator and machine more friendly.
  • Icon panel and digital displaying makes operating and data setting clearly and easily.
  • Input / Output status monitor and failure display made maintenance easy. 

MOLD TURNING SYSTEM

  • The mechanism for rotating mold is possessed the function of rotation plate or rotation axle which could be suited with various dual color mold.
  • Precise mechanism for fixed position is suited with high-precision products.
  • Rotation system is possessed high-speed, smooth and impact free movement.

LUBRICATION FREE SLIDEWAY

  • Provides good rigidity and smooth motion for injection unit.
  • No lubricant is needed for this part. 

PAT NO:56839 

THE NEWEST AND SPECIAL PURPOSE MICROCOMPUTER CONTROL SYSTEM

  • The newest microcomputer makes more efficiency and reliability in performance.
  • System memory can store 60 sets of different molding data.
  • PID temperature controller be installed inside microcomputer.
  • More differential molding status can be satisfied precisely.

DUAL COLOR INJECTION MECHANISM WITH VERTICAL DOUBLE CYLINDER

  • Simplified structure makes the injection force more even, maintenance simpler and the efficiency, can reach more than 95%. 

PAT NO:107204

INDEPENDENT CONVENIENT AND PRECISION EJECTION DEVICE

  • Machines adapt (front, middle, rear) three ejection cylinders with individual position transducer.
  • Front and rear cylinders equipped with independent hydraulic circuits meet customers' requirement. 
HIGH EFFICIENT AND ACCURACY CLOSED LOOP ON INJECTION UNIT (Optional) 
  • Fits for extra thick and extra precise product.
  • Closed loop control system with accumulator completes high precision and stable operation while injection at very high speed.
  • Accumulator with four-cylinder injection decreases the resistance of oil return in order to increase injecting speed.
BUILT-IN LUBRICATION APERTURES
  • Free outside piping and easy to be maintained. 

Taiwan Patent No. 91206571

SEMICIRCLE STRUCTURE OF TOGGLE
  • Coaxial machining on those platen, holes of toggle pin and tie bar conducting increase great precision.
  • Toggle pins are fixed by screws. It makes assembly easier and faster.
Patented in USA, Germany, Japan, China, Taiwan...etc.

Siųsti užklausą

Atec DCW Series

CHARACTERISTICS

  • It has same features with all-electric machine that there is power consumption with machine running.
    Power supplies for machine action only without extra power waste so it absolutely reaches energy saving target.
    Hybrid servo system saves energy up to 40% than variable pump and up to 60% than fixed pump system. 
  • Precise speed and pressure control is executed through controller and pressure sensor. 
  • There is fast response with less than 0.1 second and high repetition precision & linearity less than 0.1%. 
  • It adopts air-cooling system without perplexed cooler clean 
  • Unit system of integrated hydraulic, mechanicaland electrical engineering makes stable and precise output.
    Closed looped pressure control : Automatic pressure compensation makes system pressure output is not influenced by the temperature change of hydraulic oil and ambiance.
    Closed looped speed control; : System flow is according on actual requirement.
    Fixed rotation speed of gear pump decreases the variation of low speed.
  • Saving energy & low noise
    Fixed rotation speed output in accordance with actual flow requirement. Very low energy comsumption while machine idles.
    Power saving isobvious without vain work.
    Oil temperature is not getting up and parts life become longer. 
  • Control interface of simple adjustment
    All digital setting depends on the system condition.
    It saves adjusting time due to no need of voltage adjustment and throttle modification.

PRODUCTS' FEATURES:

The Mechanisms are full of function of variety. Complete microcomputer control system, smooth and reliable hydraulic system, absolutely suitable for various dual color mold. Productive procedure could be achieved precise, accurate, stable, and high-speed standard.

EASY OPERATIONAL AND CLEAR CRT OPERATION PANEL

 
  • Dust-protective touch button makes interface between operator and machine more friendly.
  • Icon panel and digital displaying makes operating and data setting clearly and easily.
  • Input / Output status monitor and failure display mades maintenance easy. 

MOLD TURNING SYSTEM

  • The mechanism for rotating mold is possessed the function of rotation plate or rotation axle which could be suited with various dual color mold.
  • Precise mechanism for fixed position is suited with high-precision products.
  • Rotation system is possessed high-speed, smooth and impact free movement.

INDEPENDENT CONVENIENT AND PRECISION EJECTION DEVICE

  • Machines adapt (front, middle, rear) three ejection cylinders with individual position transducer.
  • Front and rear cylinders equipped with independent hydraulic circuits meet customers' requirement. 

HIGH EFFICIENT AND ACCURACY CLOSED LOOP ON INJECTION UNIT (Optional)

  • Fits for extra thick and extra precise product.
  • Closed loop control system with accumulator completes high precision and stable operation while injecting at  very high speed.
  • Accumulator with four-cylinder injection decreases the resistance of oil return in order to increase injecting speed.

BUILT-IN LUBRICATION APERTURES

  • Free outside piping and easy to be maintained. 

    Taiwan Patent No. 91206571

SEMICIRCLE STRUCTURE OF TOGGLE
  • Coaxial machining on those platen, holes of toggle pin and tie bar conducting increase great precision.
  • Toggle pins are fixed by screws. It makes assembly easier and faster.

Patented in USA, GERMANY,JAPAN,CHINA,TAIWAN...etc.

Siųsti užklausą